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CNC MACHINE

CNC Bending Machine

Frequent questions asked

CNC Bending Machine is a machine tool for bending sheet and plate material, most commonly sheet metal, it forms predetermined bends by clamping the workpiece between a matching die and punch. They are economical and very reliable solution for industry demand and are designed to give more accuracy and better productivity. The controller has a facility to program the various jobs with complex bending sequence on screen. 

 The primary technical difference between NC (Numerical Control) and CNC (Computer Numerical Control) bending machines lies in the number of axes they control and the level of automation provided by each system:

  1. NC Bending Machine Axis Control:

    • NC bending machines typically control fewer axes compared to CNC machines. A basic NC bending machine may control only one or two axes, such as the bending beam and back gauge position. The operator manually enters numerical commands to control these axes for bending operations.

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  1. CNC Bending Machine Axis Control:

    • CNC bending machines are equipped with a computerized control system capable of controlling multiple axes simultaneously. These axes may include:
      • Bending Beam: Controls the movement of the bending tool.
      • Back Gauge: Controls the position of the back gauge, which supports the workpiece during bending.
      • Crowning Axis: Adjusts the curvature of the bending tool to compensate for material springback.
      • Y-Axis (Bend Angle Control): Controls the rotation of the workpiece around the bending axis to achieve precise bend angles.
      • X-Axis (Bend Length Control): Controls the linear movement of the workpiece along the bending axis.
      • Z-Axis (Tool Height Control): Controls the vertical movement of the bending tool to accommodate different material thicknesses.
      • Optional Axes: Depending on the machine’s complexity and capabilities, additional axes such as R-axis (radius adjustment) or W-axis (wiper die adjustment) may be available.

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  1. Automation and Programming:

    • NC Bending Machine: Requires manual input of numerical commands for each axis to perform bending operations. Programming changes may involve manual adjustments to the numerical control system.
    • CNC Bending Machine: Offers higher levels of automation and programming capabilities. Bending parameters such as bend angles, bend lengths, and tooling selections are programmed into the CNC system using software. The CNC system controls all axes automatically, reducing the need for manual intervention and allowing for quick setup and repeatable results.

  2. Flexibility and Precision:

    • CNC bending machines, with their ability to control multiple axes simultaneously and store bending programs, offer greater flexibility and precision compared to NC machines. They can handle a wider range of bending operations and achieve more complex part geometries with high accuracy.

In summary, CNC bending machines control multiple axes simultaneously and offer higher levels of automation and programming flexibility compared to NC bending machines, which typically control fewer axes and rely more on manual input from the operator.

 

 

Revolutionize your metal fabrication process with our cutting-edge sheet and plate bending solutions. We specialize in bending a variety of materials including Mild Steel, Stainless Steel, GI, and other metals, catering to diverse industrial needs. Whether you require precision bends or high-capacity bending, our range of machines is designed to meet your specific requirements.

 

ESSELL CNC bending machines feature advanced control systems, offering flexibility from 2 plus 1 axis to 7 plus 1 axis, ensuring precise and efficient bending operations. With a maximum sheet width of 6 meters in a single bend, and even more in tandem setups, we enable you to tackle large-scale projects with ease and accuracy.

Choose from our extensive range of capacities, spanning from 30 tons to 1000 tons, providing the power and force necessary for bending various materials to your desired specifications. Whether you’re working with thin sheets or thick plates, our machines deliver consistent performance and exceptional results every time.

Operating at a voltage of 415V and 50Hz frequency, our machines are built to handle demanding industrial environments with reliability and efficiency. The control type options include NC or CNC, giving you the flexibility to choose the level of automation that suits your workflow.

Our bending machine are engineered for semi-automatic operation, combining the precision of automated systems with the versatility of manual control when needed. This automation grade ensures optimal productivity while allowing for manual adjustments and fine-tuning as required.

We understand in the world of globalization the customer has many choices and we appreciate your apprehension while looking towards ESSELL and wish to elaborate on why you should opt for ESSELL

  • Efficient service support : ESSELL provides its customers dedicated & efficient services round the clock to ensure trouble free operations of machines. We have our service engineers stationed pan India at different Geographical locations to ensure commitment of 24*7 *365 service support.

  • Experience: With years of experience in the industry, we have established ourselves as a trusted provider of fiber laser solutions, serving a diverse range of industries and applications.

  • Customer Satisfaction: Your satisfaction is our top priority. We are committed to delivering cutting-edge technology, reliable service, and exceptional value to every client.

  • Continuous Innovation: We stay at the forefront of technological advancements, continuously investing in research and development to offer the latest advancements in fiber laser cutting technology.

Get in Touch

Ready to take your metal fabrication capabilities to the next level? Contact us today to learn more about our fiber laser services. Let us help you achieve superior results for your next project.

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With more than ten years of expertise, ESSELL is a top provider of technical solutions with a focus on designing and building superior press brake machines. Our experience also includes manufacturing cutting-edge equipment, such as pipe cutting machines and laser sheet cutting machines with lasers. We are a reliable partner for companies looking for innovative manufacturing solutions because of our dedication to quality and innovation.

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Quality is the foundation of ESSELL. Every equipment we produce is put through a thorough testing process to make sure it satisfies our exacting quality control requirements. We are committed to provide dependable equipment that boosts output while reducing idle time. To keep our goods at the forefront of technology, our engineering staff is always coming up with new ideas. Furthermore, we think it's important to establish enduring bonds with our clients. Our committed support staff is available at all times to help with installation, upkeep, and troubleshooting. In order to maximize your investment, we provide thorough training programs to guarantee that your team can run our laser metal cutting machines efficiently.
Finally, when it comes to press machines and cutting solutions, ESSELL is your best bet. We offer a variety of goods, such as press brake machines, hydraulic press brake machines, laser sheet cutting machines, and pipe cutting machines, and we have over 10 years of experience in the field. We stand out in the engineering solutions market thanks to our dedication to quality, innovation, and client service. Get in touch with ESSELL right now to find out how our cutting-edge equipment can improve your production procedures and propel your company to success.